INNOVATIVE SHAPERS SUPPLIES
INNOVATIVE SHAPERS SUPPLIES
At the core of every high-performance surfboard is a critical element—fiberglass. This essential material forms the foundation of modern surfboard construction, delivering the strength, flexibility, and lightweight properties that surfers rely on. However, traditional fiberglass wasn’t originally designed with surfboard manufacturing in mind.
Recognizing this gap, Studio Atomico went back to the drawing board to create materials specifically tailored to meet the unique demands of surfboard shapers.
Standard Fiberglass
Exceptional drape and cutability for superior craftsmanship.
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Optic White
4oz - lightweight
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Optic White
6oz - durable
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Customizable - Direct to fabric printing available.
7oz - extra durable.
Basalt
A natural alternative to conventional fiberglass.
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Natural
4oz - lightweight
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Natural
7oz - extra durable.
Why Basalt is more sustainable than Fiberglass?
Raw Material Availability: Basalt is an abundant natural resource found in many parts of the world, making it readily available for fiber production. In contrast, fiberglass is primarily made from silica sand, which requires significant energy and resources for extraction and processing.
Energy Consumption: Melting basalt rock at high temperatures consumes less energy than the production of glass fibers.
Environmental Impact: Basalt fiber production emits fewer pollutants and greenhouse gases compared to fiberglass production. Additionally, basalt fiber manufacturing typically generates less waste and air pollution.
Health and Safety: Basalt produces fewer airborne particles during processing and poses fewer health risks to workers and end-users.
Recycled Fiberglass
Available Soon
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What are the potential environmental benefits of reusing fiberglass waste compared to virgin?
Raw Material Availability: By repurposing fiberglass waste, raw material usage can be reduced by approximately 30% to 50%.
Energy Consumption: Reusing fiberglass waste can lead to a significant reduction (20% to 40%) in energy consumption, compared to virgin fiberglass.
Environmental Impact: Recycling fiberglass waste can result in a reduction of emissions by about 25% to 45%, primarily due to energy savings and the decreased need for processing when compared to the production of virgin fiberglass.
Waste Generation: Reusing fiberglass waste substantially cut down on waste generation, potentially decreasing the amount of waste sent to landfills or incinerators by 50% to 70%.
Engineered
Reinforced Fiberglass
Available Soon
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What are the benefits of using engineered reinforced fiberglass compared to reinforcement tapes?
Increased Durability: Engineered reinforced fiberglass integrates strength directly into the fabric, providing uniform reinforcement across the board. This leads to a more resilient surfboard that can better withstand impact and stress without the added bulk of reinforcement tapes.
Improved Resin Efficiency: Without the extra layer of tape, less resin is needed, which not only reduces weight but also ensures a more consistent and even application. This enhances the board’s overall structural integrity and longevity.
Streamlined Construction Process: Using engineered fiberglass simplifies the glassing process by reducing the steps needed to achieve the desired strength and durability. This allows for more precise craftsmanship and a cleaner finish.
Enhanced Performance: The combination of reduced weight and increased strength allows for a surfboard that is more responsive and easier to control, giving surfers a competitive edge in performance and maneuverability.
Got a question?
If you would like to request a sample swatch, inquire about pricing, minimum order quantities, or have any other questions, please fill out the form, and we will get back to you within 48 hours.